13KV Rewind Overview
An electric motor rewind process at Bradleys' begins with a thorough assessment. This intial inspection is to determine the condition of the motor. Measurements are taken of the motor to ensure proper fitment of the new electric motor coils and to document accurate sizing. We target accurate current to avoid pre-mature motor failure caused by too much current or other negative issues caused by too little current. Our experienced technicians will then begin disassemmbly and the process for rewinding.
Benefits
Bradleys' advances in materials and assurance in quality performance can match and even improve electric motor efficiency.
- Increase Power, Density, and Reliability
- Overall Performance Improvement
- Meet or Exceed Original Efficiency
- Core Integrity Assessment and Repair
- Proper Handling Procedures in Removing and Installing Windings
- Cost Efficiency and Return on Investment
Process
Electric motor rewind at Bradleys' is a thorough procedure with quality assurance. We assess and return motors in equal or better condition from their original form. Here is our step by step process for electric motor rewind:
- Mechanical Inspection
- Disassemble Motor
- Electrical Test
- Open Slots in the Stator
- Take Dimensions of the Core
- Test the Core
- Walnut Blasting the Core
- Thermography Camera
- Insert Coils and Filler Material
- Begin KVA Method or Loop Method Testing (depending on Amps needed)
- Rewind the Motor
- Test the Motor
- VPI Process
- Deliver the Motor to the Customer
Media and Links
Recondition/Rewind of SynchronousDetails: Bradleys' information regarding basic work scope for recondition/rewind of a synchronous motor.
Recondition/Rewind of AC MotorDetails: Bradleys' information regarding basic work scope for recondition/rewind of an AC motor.